Maximizing Coffee Extraction Line Cleaning with Automated CIP Technology
Customer
A major coffee manufacturer, which produces roasted coffee, ground coffee, instant coffee, coffee granules and speciality coffee blends, sought to optimise the cleaning efficiency of its extraction lines, without compromising the highest standards of hygiene.
The problem
The customer wanted a fully automated cleaning solution that could clean several process sections simultaneously. The aim was to reduce cleaning time, to optimize the use of chemicals and to improve process control.
Solution
A custom automatic CIP system was designed for 3 tanks, 3 lines to ensure efficient and reliable cleaning of the entire production facility. The system is composed of solution tanks of total volume 3,000 litres, automated valves, high performance pumps, heat exchangers and a control system based on a Siemens PLC with HMI interface.
Results
- Faster and normal cleaning cycles
- Lower chemical and water consumption
- Enhanced operational efficiency
- Customized cleaning programs for more flexibility
- Workplace safety improved by full automation
The automated CIP solution helped the customer to consistently meet hygiene standards, while optimizing resources and reducing operational costs.
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