Bottle washer-5 Gallon Line

5-Gallon Bottle Washing Machine

Factors influencing cleaning performance

 TIME
 TEMPERATURE
 PRESSURE
 CHEMICHAL %
 MECHANICAL ACTION
 

TIME

The treatment time is the result of a washing cycle which can be customized in terms of number of stations and phases according to the customer standard and requirements. Our recommended washing cycle provides 6 main phases: 1. PREWASH - 2. DETERGENT - 3. FIRST RINSE - 4. SANITIZING - 5. SECOND RINSE - 6. FINAL RINSE

TEMPERATURE

The constant monitoring of the temperature is paramount in order to wash the bottles according to the preset values (between 60 and 65°C). An alarm stops the washer in case these set points are not respected. 

PRESSURE 

To optimize the washing process, the washer is equipped with high pressure system, which:

  • Allows to increase the pressure of the washing jet up to 6 bar
  • Can be installed on one or more station of the washing phase
  • It's particularly indicated for difficult-to-clean bottles (hollow handles, shaped bottles)

CHEMICAL % 

In cooperation with the main multinational chemical company, we have developed a cleaning protocol in order to guarantee, after the washing treatment, a bottle consistent to the international hygienic norms and standards. This protocol recommends specific products of different brand, suitable concentration and temperature of the solution (water + chemical product) for each phase of the washing cycle.
 

MECHANICAL ACTION

Neck Handling

This patented system to grip the neck of the bottle, guarantees important advantages as: 

  • The possibility to use an high pressure washing jet
  • The washing of the external part of the bottle inside the washer, thanks to the possibility of the bottle rotation under the action of brushes
  • The washing of the bottle neck
Washing Rotating Nozzles

The washer is fitted with double washing rotating nozzles which guarantee the following advantages:

  • The jet of water hits not only the bottom, but the handle and the walls too.
  • The nozzles are self-cleaning (the water flow is inverted at the passing of each bottle) and the washing efficiency is therefore guaranteed. The disassembly for maintenance is considerably reduced.
  • The beam carrying the bottles is synchronized with the nozzle even in case of chain extension.
Rotary Brushing
  • Brushes are motorised and clean the bottle externally. Since they make the bottle spin, the water jet hits not only the bottom but also the sides of the bottle.
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