How Real-Time Pressure Adjustments Cut Energy With Grundfos' DDD System

Oct 18, 2024

In the quest for more efficient water management, Grundfos has emerged as a key player, particularly in its partnership with waterworks companies like Essbio-Nuevosur in Talca, Chile. This collaboration has led to remarkable improvements in water supply and energy efficiency, showcasing the potential of advanced pumping technology.

The Challenge in Talca

Talca, a city with a growing population of over 300,000, faced significant challenges in its water distribution system. As the suburb of Tejas Verdes expanded—now home to around 10,000 residents—demand for water surged. The existing system struggled with inconsistent pressure, leading to pipe breaks, water loss, and inadequate supply at times. Recognizing the need for a solution, Essbio-Nuevosur set ambitious targets to reduce energy consumption and cut down on non-revenue water.

The Grundfos Solution

In response to these challenges, Essbio-Nuevosur turned to Grundfos and its innovative Demand-Driven Distribution (DDD) system. This technology allows for real-time adjustments to water pressure based on actual demand rather than relying on fixed schedules. By implementing the DDD system, the company aimed to enhance service during peak hours while simultaneously reducing operational costs.
The installation involved a sophisticated setup, including four CRE90 vertical multistage centrifugal pumps managed by a CU352 controller. This configuration ensures efficient pressurization and reliable water supply across the network.

Impressive Outcomes

The results of the DDD system have been transformative. After 18 months, Essbio-Nuevosur reported a 32% reduction in energy consumption and a 3.3% decrease in non-revenue water. The system's ability to respond to sudden spikes in demand—such as during events like the World Cup—has proven invaluable. Real-time monitoring allows for immediate adjustments, maintaining stable pressure and consistent service for residents.

Moreover, the DDD system has led to a notable decrease in pipeline breakdowns, with operators reporting no major issues since its implementation. This reliability not only reduces maintenance costs but also allows staff to focus on other essential tasks, enhancing overall operational efficiency.

Advantages of the DDD System

The implementation of the Grundfos DDD system has provided several key benefits:

  • Energy Reduction: Achieved a significant 32% decrease in energy consumption.
  • Lower Non-Revenue Water: Reduced losses by 3.3% in the first six months.
  • Stable Pressure: Maintained consistent pressure across the water distribution network.
  • Fewer Breakdowns: Eliminated pipeline issues, leading to lower maintenance needs.
  • Immediate Responsiveness: Adapted to unexpected demand peaks seamlessly.

Looking Ahead

Given the success of the pilot project in Tejas Verdes, Essbio-Nuevosur is now considering the expansion of the DDD system to 51 additional plants, potentially benefiting over a million households. This initiative not only reflects the confidence in Grundfos technology but also highlights the growing trend of adopting smart water management solutions. 

Conclusion

Grundfos’s partnership with Essbio-Nuevosur is a prime example of how innovative technology can address the pressing challenges of water management. By prioritizing efficiency, sustainability, and reliability, Grundfos is helping to shape the future of water distribution with the support of best Grundfos suppliers. As communities worldwide face similar challenges, the insights gained from this collaboration will undoubtedly pave the way for more advanced and effective water management strategies in the years to come.

Alantech, leading Grundfos dealers, offers top-notch pumping solutions to meet diverse customer requirements. With in-depth knowledge of Grundfos' extensive product range, our team helps customers choose the right solution according to their requirements. 

As one of the top Grundfos suppliers, we cater to various industries, including food and beverage, pharmaceuticals, mobility, data centers, semiconductor OEMs and manufacturing, as well as hospitality. Our expertise helps us deliver innovative and proven Grundfos pumping solutions that address specific industry challenges. 
Best Grundfos dealers prioritize customer satisfaction through sustainable, energy-efficient solutions that meet the requirements of various industries. 

How Real-Time Pressure Adjustments Cut Energy With Grundfos' DDD System

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