On an industrial scale, water treatment entails several steps to make certain treated water flows smoothly to be used in a facility. This system is vital for decreasing dangers, controlling operating costs, and maintaining enterprise sustainability. Poor water treatment can make equipment corrosion, low product quality, and lead to many other high priced troubles.
Therefore, it is critical to understand how industrial water treatment systems work and their significance in improving the system at your facility. Learning about industrial water treatment systems can help you put into effect better practices and protect your business against potential troubles related to untreated water.
What is an Industrial Water Treatment System?
An industrial water treatment system makes water appropriate for specific uses along with drinking, manufacturing, or disposal. Each system is different based on the facility's needs but some of the technology used are similar. Generally, the most common common industrial water treatment systems:
- Raw water treatment systems
- Boiler feed water treatment systems
- Cooling tower water treatment systems
- Wastewater treatment systems
The technologies used and their order in a water treatment system depends on the contaminants that need to be removed. However, we can outline what you might find in these four common industrial water treatment systems. Here is a breakdown of what a typical system might include:
Raw Water Treatment Systems
Raw water is untreated water from natural sources like rain, groundwater, wells, lakes, and rivers. In industrial settings, raw water can be used for cooling, rinsing, making products, or even for drinking if purified properly.
Raw water treatment systems are used to pretreat and optimize source water to improve production efficiency and performance for specific applications. For example, they are used to pretreat water for cooling towers, boilers, production processes, or drinking. The main goal of raw water treatment is to protect equipment from scaling, fouling, corrosion, and other damage caused by contaminants. These systems typically remove suspended solids, colloidal silica, iron, bacteria, and hardness from the water.
How they work:
Raw water treatment systems are designed for specific goals and uses thus the process can differ for each system. Check out below what steps are involved in these systems:
- Intake
- Clarification
- Disinfection
- Lime softening
- Ion exchange (IX)
- Distribution
- Membrane filtration
Boiler Feed Water Treatment Systems
Boiler feed water treatment systems protect boiler additives and pipes from harm. Which is due to contaminants like dissolved solids, suspended solids, and natural materials as an example, iron, copper, silica, calcium, magnesium, aluminum, hardness and dissolved gases Without right treatment these contaminants will cause scaling, corrosion, and fouling which lead to costly downtime, costly maintenance, better fuel use, and boiler failure.
How they work:
An effective boiler feed water treatment system removes harmful impurities before the water enters the boiler and controls its acidity and conductivity. Although the specific steps can vary, a typical system usually includes primary treatment and sometimes additional polishing depending on the boiler pressure, steam use, and water chemistry. A boiler feed water treatment system generally includes some or all of the following steps:
- Makeup water intake
- Filtration
- Softening
- Dealkalization
- Reverse osmosis (RO) and nanofiltration (NF)
- Primary ion exchange (IX)
- Deaeration or degasification
- Polishing
- Distribution
Cooling Tower Water Treatment Systems
Cooling tower water treatment systems safeguard cooling tower parts from damage. Caused by contaminants in feed water, circulation water and blowdown water. These contaminants will consist of chlorides, hardness, iron, biological materials, silica, sulfates, total dissolved solids (TDS), and total suspended solids (TSS) Without treatment those contaminants can cause scaling, corrosion, biological growth, and fouling of cooling tower equipment which results into costly downtime, reduced productivity, and high maintenance or replacement costs.
How they work:
A good cooling tower water treatment system removes harmful impurities, based on the manufacturer's recommendations for the type of cooling tower being used The exact steps can vary depending on the equipment and water chemistry but a typical system generally includes these steps:
- Makeup water intake
- Filtration
- Softening
- Chemical addition
- Side-stream filtration
- Post-treatment
Wastewater Treatment Systems
A wastewater treatment system is used to clean up wastewater. So as to properly reused or discharged into the environment or a municipal treatment facility.
Using the proper wastewater treatment system avoids harm to the environment, human health, and a facility's equipment or products, especially if the wastewater is reused. It additionally keeps away hefty fines and legal issues for flawed discharge.
The complexity of a wastewater treatment system relies on the regulations, affecting your plant and the makeup of your waste.
Industrial wastewater treatment systems usually target contaminants such as biochemical oxygen demand (BOD), nitrates, phosphates, pathogens, metals, total suspended solids (TSS), total dissolved solids (TDS), and artificial chemicals.
How they work:
Wastewater treatment systems can differ a lot depending on discharge rules, what is in the water, how it is used, and more. However, here are some common steps you might find in these systems:
- Clarification
- Disinfection
- Softening
- Special processes
- Distribution
Conclusion
Industrial water treatment is really important for any business that uses water. It makes sure the water is clean and safe to use. This helps prevent damage to equipment and products and it saves money too. There are different ways to treat water in industries. Knowing these methods can help businesses clean their water better and make their operations more eco-friendly. If you want a get water assessment from one of our experts, you can visit or contact Alantech.
We are the one who specializes in industrial wastewater treatment systems. We are skilled in creating custom designs based on customer needs to ensure top quality and efficiency. Having11 years of experience in bottling and water treatment solutions, we have better understanding in numerous water treatment, wastewater treatment, bottle production, and filling technology. Our focus is on streams like food and beverages, chemical compounds, cosmetics, detergents and pharmaceuticals. We aim to share our expertise and skills with our customers by means of offering right and innovative solutions to actually fulfill various customer needs. Our huge spectrum of products includes equipment for process and production to make sure our customers are satisfied in the very end.
