• Pumps

Effective Membrane Cleaning for Fouling and Scaling: Ensuring Optimal Performance

Membrane filtration is a critical technology in water and wastewater treatment, desalination, and many industrial processes. Over time, membranes can foul or scale, leading to decreased performance and durability. Fouling and scaling are common problems that can greatly affect the efficiency of membrane systems, leading to increased operational costs and more frequent maintenance. Can cleaning tanks physically resolve these issues? Is the cleaning tank using membrane cleaning chemicals or cleaning solutions through backflushing enough to prevent fouling and scaling? If not, what is the most effective technology in water treatment? 

This blog details the causes of fouling and scaling, cleaning methods for membrane elements, and some best practices to get them working efficiently for years.

Understanding Fouling and Scaling

Before getting any further into what a cleaning tank is actually about, understanding what fouling and scaling constitute is important.

Fouling: Fouling is the formation of organic material, bacteria, algae, colloidal particles and other suspended contaminants on the membrane surface. This accumulation might create a very dense layer which can completely cover the pores, thereby blocking water flow and affecting efficiency. The usage of the appropriate membrane cleaning chemical is important to effectively remove foulants. 

Scaling: Scaling is the deposition of inorganic salts (such as calcium carbonate, silica, and magnesium salts) onto the membrane element surface. Scaling occurs when the feed water concentration contains more ions above their solubility limits and causes these to precipitate and bond with the membrane.

Both fouling and scaling contribute to an increased pressure drop, reduced flow rate in the permeate stream, and, generally, decreased overall performance of the membrane system.

Signs That Membrane Cleaning Is Required

It is also important to monitor your membrane system regularly to determine the need for cleaning. Key indicia that fouling or scaling may be affecting performance include:

• Increased pressure drop: A drastic increase in feed pressure, differential pressure, or transmembrane pressure indicates a reduction in membrane permeability. 
• Lower permeate flow: Fouling or scaling is indicated when the conditions of operation have not changed and permeate flow decreased. 
• Increased energy consumption: Greater energy consumption could indicate membrane fouling as the pumps would have to work harder to overcome the increased pressure drop. 

Types of Membrane Cleaning

The cleaning process depends on the type and extent of fouling or scaling, as well as the membrane element. The most common methods of membrane cleaning include:

 Physical Cleaning

The physical cleaning technique is a nonchemical method for removing loose particulate matter. When it comes to water treatment, the most commonly used physical methods in cleaning tanks are given below:

• Backflushing: The flow direction is reversed, forcing the removal of foulant material from the membrane surface. 
• Air Scouring: Adding air to the system to help break up foulants and scour them off from the membrane surface.

These two methods are typically less effective on stubborn or compact fouling layers, such as scaling or biofouling.

 Chemical Cleaning

Chemical cleaning is probably the most successful method in controlling fouling and scaling. Cleaning methods based on chemicals vary in their selection for the type of fouling prevailing. Some common chemical cleaning methods are:

Acid Cleaning: Hydrochloric acid and similar strong acids have been used in removing scales with calcium, magnesium, and silica. Acid cleaning dissolves deposits of minerals which help in readjusting flow through membranes.

Alkaline Cleaning: Organic fouling caused by proteins, oils, and biofilm due to bacteria or algae is broken down using alkaline detergents or solutions. Sodium hydroxide or sodium carbonate is usually used. 

Enzyme Cleaning: Biofouling or organic materials like proteins and polysaccharides that create biofilms on membrane elements can be cleaned using enzymes. Enzyme cleaning is most effective in removing fouling by microorganisms. 

Chelating Agents: EDTA (ethylenediaminetetraacetic acid) and similar chemicals remove metal ions, especially from iron and other heavy metals, which contribute to fouling.

Cross-Flow Cleaning

This involves forcing water through the membrane modules at a high flow rate. Fouling is prevented by maintaining turbulence and preventing contaminants from adhering to the surface of the membrane. Chemical cleaning is often complemented with cross-flow cleaning to achieve optimal results.

Best Practices for Membrane Cleaning

Best practice in cleaning ensures membranes are in good condition and operationally efficient. Some of the recommendations are as follows:

Regular Monitoring

The system performance must be constantly monitored to find the earliest sign of fouling and scaling. It’s about observing pressure drops, flow rate fluctuations, and alterations in temperature. 

•  Pre-Treatment of Feed Water

Proper pre-treatment of feed water can decrease the risk of fouling and scaling. This is because, if suspended solids, organic materials, and excessive salts are removed from the feed water before entering the membrane, the load of the membrane is reduced, which in turn elongates its life.

• Proper Chemical Selection

The correct selection of chemicals is essential. Different types of fouling require different types of membrane cleaning chemicals, and cleaning solutions. The wrong formulation will damage the membrane. Always make sure to look at the recommendations from the manufacturers on cleaning chemicals that are safe and effective for your specific membrane material.

• Optimal Cleaning Frequency

Cleaning should be carried out based on performance indicators and not by a calendrical schedule. Any over-cleaning may break down the membranes, while under-cleaning can cause irreparable damage. Setting up cleaning frequency against the trends of the system’s fouling performance is advisable. 

• Rinsing After Cleaning

Following chemical cleaning, there is a need for proper rinsing. Residual cleaning agents could further foul the membranes or degrade them. 

•  Consider Ultrafiltration or Reverse Osmosis Pre-treatment

For water treatment systems that may be subject to fouling, ultrafiltration or reverse osmosis pre-treatment can remove much of the fouling potential that reaches the membranes, thus reducing the likelihood of fouling and extending the membrane life.  

Conclusion

Effective membrane cleaning, in essence, is an aspect of ensuring continued performance in the filtration system that depends on good knowledge of how fouling and scaling are produced. Using effective cleaning techniques together with adherence to best practices helps ensure efficiency, long-lasting durability and cost-effectiveness.

Regular monitoring, proper pre-treatment, and the use of appropriate membrane cleaning chemicals and cleaning solutions can avoid any serious fouling and scaling issues. Timely intervention is necessary for keeping membranes clean to ensure the continued operation of high-quality output from your filtration system and avoid all sorts of downtime that would be unnecessary.